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Clinical Evaluation Frequently Asked Questions For Respirators







Standard health and safety practice has highlighted the primary function of personal protective equipment in supplying worker security and attaining OSHA compliance. Significantly, however, safety and health professionals are engaging plant managers and production managers in discussion of a new paradigm: How breathing protection systems can really increase employee performance, convenience and morale, which can result in lowered manufacturing costs.

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In particular, positive-pressure respirators (especially, supplied-air respirators with loose-fitting face pieces, hoods or helmets and powered air-purifying respirators-- see "Meanings You Need to Know") are moving well beyond the established compliance-driven role of protecting workers' breathing and ending up being important workplace efficiency tools.

  • Filter efficiency gauges the reduction in concentration of certain examination aerosols passing through the filter.
  • The reduction of relocating components cut manufacturing expenses and also increased sturdiness.
  • Study recommends that noncompliance with breathing defense needs is common as well as carrying out brand-new techniques is difficult.
  • A downside of this arrangement is that if a nonsymptomatic, yet infectious wearer is exhaling an infection or various other pathogen, the virus or microorganism might bypass the filter, be sent out to the outside environment, as well as perhaps contaminate individuals in the immediate area.


This is welcome news for security and health specialists, who require management support and employee acceptance to make their breathing defense programs work. In fact, so particular is the impact that some plant managers and supervisors are leading the charge for positive-pressure systems, and their workers aspire to attempt them and utilize them regularly.



In addition to protecting workers from air-borne impurities, the devices can be utilized to protect the eyes, head and face, and to guard against heat stress, when integrated with a Vortex cooling system. There are likewise performance, item quality, employee comfort and morale benefits that are triggering whole markets to reassess how they carry out respirator protection programs.

" Employers are just beginning to see business case for positive-pressure respirators [PPR]," according to Tom Nelson, CIH, previous business health and wellness supervisor for DuPont and now an industrial hygiene consultant. "A well-designed respirator program and the suitable PPR system allows business to increase paint store performance, be more effective in maintenance and repair operations, or do more grinding, cutting and welding."

" There are a lot of operations where positive-pressure respirators are advantageous, even when engineering controls prevent overexposures," stated Wes Norton, CIH, CSP, who has more than twenty years of commercial experience. "When you use employees an option in between a half-face piece, negative-pressure respirator and a supplied-air respirator with a loose-fitting hood or helmet, they choose the supplied-air system because of the comfort benefits. Once they try supplied air, they never want to provide it up, and they don't grumble about utilizing it."





For instance, in paint stores, Norton has actually seen staff member turnover and absence substantially lowered due to a well-implemented, supplied-air respirator program. "Conditions in paint cubicles are not the first choice of most employees," Norton said. "Good, experienced painters are hard to find and essential to keep pleased. When they are offered comfortable respiratory security, the quality of work is higher and absenteeism is decreased."


Respirator programs that utilize positive-pressure systems with loose-fitting helmets and hoods are simpler to administer, according to Jerry Guilliams, a Boeing Co. senior commercial hygienist and security expert. These kinds of respirators, he explained, do not need healthy testing, and users require not be clean-shaven. "Right there, you have actually gotten rid of two considerable aspects of worker resistance," said Guilliams, who works for Boeing's Military Aircraft and Missile Systems Group in St. Louis.
Quality Paint Job at Piper Aircraft
New Piper Aircraft Inc. manufactures single-engine airplanes for private, commercial and flight school use. At its 1,200-employee facility in Vero Beach, Fla., New Piper Aircraft runs a modern paint buy using numerous coats of paint on the aircrafts. It is a requiring, high-precision task. To secure employees from paint overspray, the business had been using full-face, negative-pressure respirators. Sadly, paint overspray and incompatibility with prescription eyeglasses were affecting employees' clear vision, which was hurting the quality of the paint job.

The solution was to change to a supplied-air respirator with a loose-fitting helmet and a peel-off face guard, which secures the main lens and can be changed when vision ends up being blocked by paint spray. The company also uses 3M's Vortex cooling system, which enables employees to regulate the temperature level of their breathing air by cooling it as much as 50 degrees-- a crucial health preventative measure and convenience advantage in hot, damp Florida.

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" This is the best thing we have actually carried out in years," stated Dave Youmans, security organizer at Article source the Piper Aircraft plant. "There is absolutely no trade-off among production, defense and convenience. We discovered a service that is simple for management, workers, and safety and health people to support. We do not need to require this problem at all since the quality problems are so important. At Piper, the paint shop manager promoted this option, and the director of producing paid for it out of his budget."

The success in the paint shop has resulted in the upkeep department's interest in supplied-air respirators. Despite the short-term, scattered nature of upkeep work, Youmans said, a supplied-air program can be made feasible for maintenance employees by stationing high-pressure, supplied-air sources throughout the plant.

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